Clean all parts in solvent and dry with compressed air.
Inspect all parts for wear or damage. Replace any worn or damaged parts.
Always install new seals and O-rings. Lubricate all seals and O-rings with clean hydraulic fluid before installation.
Use the following tools to assemble the cylinder:
MEL1396 – Universal Seal Expander
MEL1033 – Rod Seal Installation Tool
MEL1396-2 – Piston Ring Compressor
MEL1075 – Adjustable Gland Nut Wrench
MEL1075-2 – Special Offset Pins
Install the seal on the tool and slowly stretch it until it fits the piston [Figure 20-24-19].
Allow the seal to stretch for 30 seconds before installing it on the piston.
Install the seal (Item 1) [Figure 20-24-20] on the piston.
Use a ring compressor to compress the seal to the correct size. Leave the piston in the compressor for about three minutes [Figure 20-24-21].
Install the rod seal on the rod seal tool [Figure 20-24-22].
NOTE: During installation the spring side of the seal must be toward the inside of the cylinder.
Rotate the handles to collapse the rod seal [Figure 20-24-22].
Install the rod seal in the head [Figure 20-24-23].
Install the wiper seal with the wiper (Item 1) [Figure 20-24-24] toward the outside of the head.
Install the O-ring (Item 1) [Figure 20-24-25].
Install the back-up ring (Item 2) and O-ring (Item 3) [Figure 20-24-25].
Install the head (Item 1) and the piston (Item 2) [Figure 20-24-26] on the rod as shown.
NOTE: Clean and dry the rod threads. Install a NEW NUT with pre-applied Loctite®.
Grease the piston where the nut contacts the piston. Do not get grease on the threads.
Provide an adequate support for the cylinder before tightening.
Install the nut (Item 3) [Figure 20-24-26].
Tighten the nut to 1491 N•m (1100 ft-lb) torque.
Install O-ring (Item 1) and plug (Item 2) [Figure 20-24-27].
Tighten the plug to 50 N•m (37 ft-lb) torque.
Put the base end of the cylinder in a vise.
Insert the adjustable gland nut wrench into the two holes (Item 1) [Figure 20-24-28] to tighten the head. Head to be torqued until flush with the end of the housing.
Install the bushing (Item 1) [Figure 20-24-29]. The bushing must be aligned with the grease channel in the
rod end of the cylinder.
Install the dust seal (Item 2) [Figure 20-24-29] on both sides of the rod end.
